harley clutch torque specs

I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . June 2, 2018 by Ride It Wrench It 4 Comments. Then, release the jam nut that you can view on top of the adjuster to keep it in place. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. Exhaust lordharold, Jun 2, 2012. Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. Yes, those torque values are correct and don't forget to use some red locktite. He said that before they redesigned the compensator. I guess I should mention it is a 93 Fatboy. 0000035146 00000 n Harley-Davidson CVO Road Glide Specs. Carburetor Troubleshooting >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. Stop the guess work and get a manual! You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. Belt Drive 9-10 foot pound Spark Plug Upper Stud acorn nut A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Clutch hub nut to 70-80 ft./lbs. 0000016060 00000 n We also found 79 foot-pounds of torque capacity for the 1340-cc. Laced Wheel Within 7000 miles the nut came loose. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Over time, the clutch of your bike wears down, which results in adjustments. I also understand that a lot of people would like to work on their bikes, and thats great. 0000008358 00000 n 0. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. TC95 128HP Stage 3 After that, you should test it out by riding your bike on the road. lbs. Shovelhead 27 0 obj<> endobj xref 27 41 0000000016 00000 n Harley-Davidson 1200 Custom Specs. Buy Books and Manuals 0000004810 00000 n In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. After that, you can use some non-petrol-based silicon lube on the friction plates. 35-40 foot pounds Intake Manifold Flange capscrew Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. Sometimes, you may even like to customize the bike. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . 0000005197 00000 n Street Engine, The You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Locate the chain tensioner assembly and loosen the top center nut a . Rocker arm, rocker cover, derby cover, ect. Shop Manual Appendix Now release the clutch plates that caused the dragging. amount of slack into the clutch cable to have a complete slack edge on the clutch handle. %PDF-1.4 % Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. Camshafts 0000001552 00000 n Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. Compensating Sprocket nut Harley motorcycles are made using industry-leading components and parts. 3/8" - 33 ft. lbs. New EFI for EVO and TC, Performance Gallery <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. 0000031803 00000 n It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. Torque specs shown in the shop manual are the critical ones. There are to many variables on torque specifications between brands, makes, models, and even years of bikes. In that service manual are torque specs for specific fasteners. 60-65 foot pounds 0000009625 00000 n 0000007875 00000 n Therefore, tighten the jam nut properly and avoid over-doing. Your email address will not be published. Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. When they bottom out give them a little tweak and you are good to go. Miscellaneous % First, you need to pull up your vehicles clutch cable. Twin Cam 88/95 And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. Shop Manual 0000004384 00000 n Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. on the trany. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. for 2007/08 HD, Harley Camshaft Now, time to return the clutch cover to its original location so, put the cover back accordingly. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. 5. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! '21 LowRider S, Kinda stock. 90-120 inch pounds Nightrider.com Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. Twin Cam Now, you need to bring your service manual and follow the instruction. Sometimes you can even shift up into second and then down into the first. it sure seems low to me, but just checkin with the pros here before i get all greasy. Pivot Shaft TC96 2007 Engines We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Now put max. 100 in lbs for the clutch diaphragm bolts. I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). You have to understand there are different levels of mechanical aptitude. bottle should specify.Oh and don't forget the clutch nut is a left hand thread. Rammer Performance Air Cleaners This article aimed to let you know about how to adjust Harley clutch cable. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. So, you are better to go through the user manual for each motorcycle and find the correct torque values. Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. 0000009563 00000 n Of course, it's going to be different! (front) and the clutch sprocket (rear). 15-17 foot pounds You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. #2. I opted for a machine shim.. they didn't come out with the updated comensator until 07. 88 cu. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . (.1P This engine is designed to use unleaded fuel. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. EVO Performance Parts, Don't let the Harley heat Don't have a 2001 Dyna manual but here's a 2003. Jul 25, 2013. An example of data being processed may be a unique identifier stored in a cookie. #10 - 22 in. TC Or did you lose the key to your Harley Davidson? A 5/16-inch bolt should be tightened to 12 foot-pounds. If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. Now, release the locknut and adjuster both nuts slightly. Your email address will not be published. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. Tighten them up good and snug, you don't need a torque wrench. Brake Line Banjo Fittings Therefore, tighten the jam nut . JavaScript is disabled. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . in. endobj Pinion Gear nut 140 ft-lbs. Thanks again for everyone's help All times are GMT-5. basics of Fuel Injection explained, DEWEY'S 0000028181 00000 n Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. 0000006600 00000 n A few years ago a local shop put a new motor in my K9. But what about the torque capacity of the engine of different Harley models. The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. The first question I want to ask back is: "why are you working on your bike without a service manual?" Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. M. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. 0000024100 00000 n To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. There you will find explanations on Harley Clutch Adjustment Torque specs too. Step 1 Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. All Twin Cam motors are 90-108 in.lbs. Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . Cougar. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. Tree Budget, Engine, Transmission and Chassis The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. Front Brake Disc screws Front Fender mounting bracket bolts Front Brake Caliper mounting screws The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. 6. 191. This is from the 17 Touring Service manual. Compensating sprocket nut is 80-100 ft-lbs., all years. Then return it one-quarter turn. SPECIFICATIONS . Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. They changed the Compensator system on the 103in between 2013 and 2014. The compensator sprocket 150-165 foot pounds. Selecting a cam lordharold Active Member. Yet, it covers a massive space. Oh forgot about the manual ?. SOURCE: Need the torque specs on clutch for a 85 FLHTC. My wife has seemed to have misplaced my manual:|. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Khrome Werks AR100 test It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Estimate 1/4 Mile Time Because hydraulic clutches are innovatively designed with self-adjusting mechanism. Fork Stem nut 0000013023 00000 n Where might I find a service repair manual for a 2017 Harley Davidson Road King? 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". Then scribe aline and go maxium of 50 degrees more. 2 0 obj Install a TC 88/95 cam Blake Bleeder Nipples #10 - 22 in. The nut only moved about 10 degrees past the . Make sure your bike cools off properly before you start the work. Read More. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. MT MT 4. Evolution Unlimited May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. Open the derby cover so you can see the primary oil level. So, you can install and maintain the hardware of your motorbike perfectly. Camshaft Specifications Harley-Davidson Deluxe Specs. 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). Ask us a Question. 0000004308 00000 n Learn how to replace it on your bike! Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. Drain as much of the primary oil as possible before starting. Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. 0000002407 00000 n Modification, Installation, Maintenance and Tuning Index will help you 0000014611 00000 n To cylinder heads For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. on the Comp nut. 83. Left-hand thread..heh heh. If I was to give a torque setting I would say 70 in./lb. Next, put the spring, cover, and screws back just like they were. Then we've got the BAKER 9-Plate Street . Harley Davidson always emphasizes using their recommended and specified tires. Search the site Fastener Size - Torque ft. lbs. It will help repel moisture and oil from absorbing into the plates for a while. gear lube. Though I didn't make it quiet to the 50 degree line. This thread is archived. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" Instead, we suggest you look for the Harley Torque specs PDF for your specific model. 10. Harley-Davidson CVO Limited Specs. 28-32 foot pounds Transmission Sprocket nut 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. Then turn the bolts of your derby cover with your hand and carefully tighten them down. Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. 0000001116 00000 n We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. TC Performance Heads 100+HP, Pro Tuning on a Shade Crankcase bolts It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. In the above table, we have only described Harleys most widely required torque numbers. 883 to 1200 Upgrade 9 comments. 140 ft-lbs. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! Inner primary bolts: 18-24 ft lbs. vs Twin Cam: What Makes the Difference? Harley vs Honda Motocycle: Which One Suits You Most? I did read where some guys had gone to a machine shop and had the end shaved off a little bit. Hello all.. me again.. well im putting my clutch and compensator back together. He said the torque value listed in his service manual was different for his 2008 Road King. %PDF-1.5 You can refer to the answers below. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. So, the torque specification of Harley will vary extensively. With this drive-train, the Harley-Davidson Freewheeler . The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. Manufacturers change sizes quite frequently. Charging system. Does that sound right? Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. I feel confident that it's there to stay. or 10-12 Nm. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. 0000011944 00000 n When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. 90-120 inch pounds Transmission sprocket nut: 80-90. Tighten front axle to proper torque. Drag Strip Gallery TC95 100HP Street Install Sportster cams Therere other torque values for different screws and nuts too. You can refer to the answers. 23-27 foot pounds 1979 - Late 1984 Torque Specs. DIESEL-FUMES. Harley-Davidson Breakout 114 Specs. Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. 0000032160 00000 n Estimate Top Speed Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! #8 - 14 in. The Fora platform includes forum software by XenForo. Battery. pounds, rocker cover 135-155 inch pounds. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. for Derby Cover. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. Horsepower Gallery It becomes even more important when you have a Harley Davidson motorcycle. : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate Insert a 7/16 in drill bit (1) through hole in front axle. Evolution 80 Posted on Sep 24, 2009 After that, tighten the lever or turn it inward for the opposite effect. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Torque specs seem off. You, Read More Who Manufactures Harley Davidson Spark Plugs? . 15-18 foot pounds 2020. Which my wrench clicked at about 120. Heritage softail deluxe FLSTNT. The torque has been increased from .

harley clutch torque specs 2023